3 min read
At Kenson Plastics, growth isn’t an accident—it’s engineered.
We recently released a facility site tour video that takes you inside our operation and shows how we support complex thermoforming and assembly programs across medical, mass transit, aerospace, advanced drones, and other high-performance industries. But this video isn’t just about machines or square footage—it’s about how we think, how we build, and where we’re headed next.
👉 Watch the Facility Tour Video Here:
Below is a closer look at what makes Kenson different—and why our customers trust us with their most demanding projects.
Designed for Complex Industries
From the moment you step into our facility, it’s clear that Kenson Plastics isn’t a one-size-fits-all thermoformer.
The industries we serve—medical, aerospace, mass transit, advanced mobility, and beyond—require precision, repeatability, and a deep understanding of regulatory and performance requirements. Every process inside our facility is built to support those expectations, from early engineering involvement through final assembly and inspection.
Engineering, Quality, and Control—Up Front
At the heart of our operation is our Tech Center, where engineering and quality work hand-in-hand.
Here, our team programs CNC machines, supports production with quality oversight, and uses advanced tools like 3D scanning and 3D printing. These capabilities allow us to perform complex dimensional inspections, create production-ready tooling and fixturing, and solve problems early—before they become costly issues downstream.
This focus on front-end precision helps our customers move faster, scale smarter, and reduce risk.
Thermoforming Built for Scale and Complexity
Kenson’s thermoforming capabilities are designed to support both high-volume production and highly complex, large-part applications.
From rotary thermoforming systems that maximize throughput to large-format machines capable of deep draws and complex undercuts, our equipment—and our team—are built to handle demanding geometries and tight tolerances. These parts often move seamlessly into machining, where they’re trimmed and prepared for downstream assembly.
The result? Consistent, repeatable parts that integrate smoothly into larger assemblies and finished products.
More Than Forming: Machining, Assembly, and Integration
Many of our customers don’t just need formed parts—they need finished assemblies.Inside our machining and assembly areas, plastic components are trimmed, bonded, and integrated with metal and purchased parts to create complete, ready-to-install assemblies. From aircraft seating components to medical device housings, we manage multi-step processes that reduce complexity for our customers and streamline their supply chains.
Every assembly is inspected with the same attention to detail that defines our forming processes.
Investing in the Future: Automation & Robotics
Growth at Kenson isn’t just about adding capacity—it’s about improving capability.
We’re actively developing new assembly areas that incorporate robotics to enhance consistency, efficiency, and scalability. These systems are designed to handle tasks like surface preparation and part marking with repeatable accuracy—supporting stronger adhesion, tighter process control, and long-term production stability.
These investments reflect our commitment to continuous improvement and our belief that the best manufacturing partners never stop evolving.
Built to Support What You’re Building Next
The facility tour video offers a glimpse into how Kenson Plastics operates—but the real story is how we collaborate with our customers.
Whether you’re:
- Launching a new product
- Struggling with scalability or part consistency
- Looking to consolidate suppliers
- Planning for future growth
Our team is built to help solve complex manufacturing challenges and support you at every stage of the process.
Let’s Talk About Your Project
We’d love to hear about what you’re working on.
What challenges are you facing?
Where could tighter tolerances, better repeatability, or a more integrated manufacturing partner make a difference?
📩 Reach out to our team or start a conversation today—and let’s explore how Kenson Plastics can support your next project.
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