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the next level in manufacturing and customer service

Kenson Plastics is a family-owned business that has been manufacturing and assembling custom-made, precision pressure-formed plastics since 1972. We specialize in engineered plastic components and enclosures, and provide solutions across a multitude of markets. Our cost-effective solutions combine pressure-forming, complex machining and unsurpassed finishing work to meet the most exacting engineering and aesthetic requirements—including yours.
 
Economical Alternatives to Injection Molding for Low Volume, Complex Products
 

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WHO WE HELP

Our team brings a wide array of experience across a variety of markets. Over the past several years, we’ve expanded our facility, equipment and services, while also extending into new industries. From our Tech Center to our manufacturing floor, we have the programs and equipment to offer customized solutions for any industry. Select a market from below to learn more and to view photos of our work.

Markets - Aerospace2

AEROSPACE

The vast majority of interior components in commercial and private airplanes are thermoformed plastic. The production of these high precision parts in this advanced market demonstrates the agility of the process as well as Kenson’s ability to perform in the most demanding of environments.

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Markets - Medical

MEDICAL

This pressure-formed family of products for the medical industry illustrates some of our core competencies.

  • Low revision costs allowing for flexibility in design
  • Manufacturing multiple parts to form complete assemblies
  • Cosmetic finishes of the highest degree
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Market - Transit

MASS TRANSIT

Implementing plastic components in mass transit can be an effective and efficient alternative. From interior to exterior parts, Kenson can provide solutions for strength, resistance and durability, custom-created to your specifications with enhanced fit and finish. In fact, some of the most complex and modern shapes and surfaces have proven to be the easiest to produce.

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Markets - Kiosks

SELF-SERVICE KIOSKS

Kenson has been very successful in converting traditional sheet metal components to thermoformed plastics in the user interface areas of self-service kiosks. Molded and machined plastics, in custom colors and surface textures, allow designers to achieve esthetically-pleasing curvatures and transitions that are unattainable with metal alone.

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Markets - Heavy Equipment

HEAVY EQUIPMENT

Kenson has experience in thermoforming for heavy industrial equipment, using a wide variety of materials that are suitable for a multitude of applications. Through thermoforming, we are able to provide complex, custom-molded shapes, as opposed to having to bend, weld and shape metal components. The result is a high level of aesthetics with durable strength – even for high-impact use in rough environmental conditions.

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Markets - Electronis

GENERAL ELECTRONICS

This precision-machined panel, created for the electronics industry, exemplifies our expertise in secondary operations.

  • Tight machine tolerances
  • Electro-static coatings
  • Heat-sunk inserts
  • UL listed materials
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Tech Center

a unique space for collaboration and innovation

At the heart of our value proposition is our commitment to forming true partnerships with our customers, working closely with you to turn your designs into a reality. That is why our facility features a custom-built Tech Center, a unique space for collaboration and innovation. In this dedicated area of our shop, we have 3D scanning and reverse engineering capabilities, as well as six seats of Mastercam. Our Quality Department is housed here, controlling front end designs and final product production. 

  • Product Design
  • Materials Selection
  • Precision Checks

Learn more about our tech center

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Manufacturing Solutions

Nothing we do is standard or from a common mold

We take pride in working hand-in-hand with you to understand your project, your needs and the functionality of the piece that you need manufactured. Every solution we provide is custom-created—from material selection, through manufacturing, straight through to final finishes. 

  • Prototyping
  • Tooling
  • Forming
  • Machining
  • Finishing

Check out our manufacturing solutions

MFG Solutions 2

we'd love to talk about your project

with you obviously

We're always willing to take on new jobs (we consider that a solid business model!), regardless of scope or requirements. If you have an upcoming project you’d like to discuss...

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